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    Ferroscope 308 System
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Collapsible Boiler Probe
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  Collapsible Boiler Probe

 
 
 
 
 
Carbon steel boiler tubes behind swage reductions are one of the toughest areas to inspect today.   A technician (and plant operator) often relies on fixed diameter RFT probes that are small enough to fit through the swage.
 
The requirement to fit through the swage precludes the use of segmented (array) probes.  Instead, fixed-diameter probes will employ a single central detector to interrogate the entire circumference of the tube.  The undersized detectors often result in poor defect resolutions.
 
The small probes also tend to tip and wobble, creating additional travel noise and reducing data quality even further.
 
The Russell collapsible Boiler Probe is an advance d Remote Field Probe with swage entry capability that enables NDE technicians to inspect the tubes behind swage reductions with maximum sensitivity.
 
The probe’s flexible design allows it to collapse through swage reductions and expand to nominal diameter behind the swage.  The 3 inch probe, for example, has the ability to smoothly collapse down to 1.55 inch diameter.
 
By staggering the detector coils and separating them into two groups on each side of the probe’s exciter, the probe eliminates blind spots and provides full 360º coverage.  The spring-loaded mechanism of the probe, ensure that the detector coils are placed near the ID of the tube for maximum defect sensitivity.

 

 
For ease of use, the probe comes with its own probe definition file which allows the user to instantly configure the Adept Pro analysis software for the collapsible probe.  Because the probe connects directly to the Ferroscope 308 system, no separate hardware setup is required.
 
The Adept Pro screen will be automatically configured to show the full complement of detectors. The first half of the detector channels on the Adept Pro screen represents the detector group on the side of the exciter; the second half represents the group on the other side. Small localized defects will show up on a single detector channel, while larger wall loss will show up on both detector groups.  The probes are available in several sizes and can be configured with differential coils for maximum defect sensitivity.
 
 
Features
High resolution arrayed RFT boiler inspection probe
Collapsible to pass through swages and other restrictions
Flexible for bend negotiation
Spring loaded leaves ensure the probe expands to nominal diameter after passing through a restriction
  Dual detector/single exciter configuration maximizes inspection length
 
 
Staggered detectors provide full 360º coverage
All standard carbon steel tubes sizes of 2.5” and up are supported
Interfaces directly with the Ferroscope 308 and the Adept Pro Software
The probes can penetrate walls as thick as ½ inch and inspect non-ferrous materials
   
 

 

   
Literature
Collapsible Boiler Probe PDF
   
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